Custom Silicone Products

At InterSil, we don’t just sell silicone — we formulate it from the ground up. Our capabilities are centered around one goal: delivering high-performance silicone products tailored and
customized
 to the specific demands of your application, industry, and compliance environment.

High Performance Custom Silicone Products

We specialize in formulating & customizing silicone rubber compounds based on your required durometer, performance specs, compliance needs, and processing method (e.g., molding, extrusion, calendaring). No off-the-shelf shortcuts — just application-ready solutions.

Regulatory & Industry Compliance

We formulate to meet demanding standards including:

  • FDA 21cfr 177.2600 | 21cfr 177.1550

  • BfR

  • USP Class VI

  • MIL-DTL

  • FAR 25.853

  • UL 94

Material Property Targeting

Our team can adjust your formulation for:

  • Durometer (hardness)

  • Tensile strength and elongation

  • Tear resistance

  • Thermal stability (low and high temp)

  • Compression set

  • Chemical, oil, and fuel resistance

  • Electrical insulation

  • Flame retardancy

  • Color (opaque, translucent, or custom pigmented)

Production Capabilities

We supply silicone in a wide range of formats:

  • Uncured Compound – ready for molding or extrusion

  • Preformed Shapes & Slabs – for cutting or prototyping

  • Cured Sheets – available in custom thickness and finish

  • Color-Matched Batches – for brand consistency or identification

Need something not listed? We’ll work with you to develop the right material form and processing setup.

Industries We Serve

Our products are trusted across a wide range of mission-critical industries.

Aerospace

Flame-resistant, low-outgassing compounds built for altitude and extremes.

Automotive

Durable materials for sealing, vibration damping, and insulation.

Construction

UV-stable, flexible silicones for sealing and weatherproofing.

Medical

Biocompatible silicone formulations for safe, sterile use.

Food Grade

FDA-compliant compounds for direct-contact applications.

Military

Formulations that meet MIL-SPEC and survive harsh conditions.
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